Pontiac pontiac 2001 Manuel d'utilisateur

2001 Pontiac Aztek 1-1Radiator SupportReplacement(Upper)Removal Procedure1. Remove all related panels andcomponents including front fasciasupport

1-10 2001 Pontiac AztekRail Sub-AssemblyReplacement (FrontLower)Installation Procedure1. Prepare the mating surfaces of thefloor pan reinforcement

2001 Pontiac Aztek 1-11Left Front LowerRail SectioningIMPORTANT: If the damage exceeds therecommended area for sectioning and therail cannot be s

1-12 2001 Pontiac AztekRemoval of DamagedLeft Front Rail con’t5. Locate hole (1), on the inboard sideof the rail. Measure forward 140mm (5-1/2 in.

2001 Pontiac Aztek 1-13Left Front LowerRail SectioningPreparing Service Part forInstallation1. On original rail, cut and remove 10mm (13/32 in.)

1-14 2001 Pontiac AztekRight Front LowerRail SectioningRemoval of DamagedRight Front Rail1. On top of rail, locate the last cut-out square. From t

2001 Pontiac Aztek 1-15Right Front LowerRail SectioningPreparing the UndamagedPortion of the Rail forInstallation1. On original rail, cut and rem

1-16 2001 Pontiac AztekDoor FrameSectioning—Outer(Front Hinge Pillar)Removal Procedure1. Remove all related panels andcomponents.2. Restore as muc

2001 Pontiac Aztek 1-17Door FrameSectioning—Outer(Front Hinge Pillar)Installation Procedure1. Cut the replacement service part incorresponding lo

1-18 2001 Pontiac AztekDoor Frame Sectioning—Outer(Front Hinge Pillar)Installation Procedure con'tIMPORTANT: In any area damagedbeyond recogn

2001 Pontiac Aztek 1-19Door FrameSectioning—Outer(Center Pillar)Removal Procedure1. Remove all related panels andcomponents.2. Restore as much of

1-2 2001 Pontiac AztekRadiator SupportReplacement(Upper)Installation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldhol

1-20 2001 Pontiac AztekDoor FrameSectioning—Outer(Center Pillar)Installation Procedure1. Cut the replacement Center Pillarin corresponding locatio

2001 Pontiac Aztek 1-21Door Frame Sectioning—Outer(Center Pillar)Installation Procedure con'tIMPORTANT: In any area damagedbeyond recognitio

1-22 2001 Pontiac AztekDoor FrameSectioning—Outer(Rear Lock Pillar)Removal Procedure1. Remove all related panels andcomponents.2. Restore as much

2001 Pontiac Aztek 1-23Door FrameSectioning—Outer(Rear Lock Pillar)Installation Procedure1. Cut the replacement Rear LockPillar in corresponding

1-24 2001 Pontiac AztekDoor Frame Sectioning—Outer(Rear Lock Pillar)Installation Procedure con'tIMPORTANT: In any area damagedbeyond recognit

2001 Pontiac Aztek 1-25Door FrameSectioning—Outer(Rocker Sectioning)Removal Procedure1. Remove all related panels andcomponents.2. Restore as muc

1-26 2001 Pontiac AztekDoor Frame Sectioning—Outer(Rocker Sectioning)Removal Procedure con't8. Locate and drill out all factorywelds. Note th

2001 Pontiac Aztek 1-27Door FrameSectioning—Outer(Rocker Sectioning)Installation Procedure1. Cut the replacement service part incorresponding loc

1-28 2001 Pontiac AztekDoor Frame Sectioning—Outer(Rocker Sectioning)Installation Procedure con't6. Prepare all attachment surfaces asnecessa

2001 Pontiac Aztek 1-29Roof OuterReplacementRemoval Procedure1. Remove all related panels andcomponents.2. Restore as much of the damage aspossib

2001 Pontiac Aztek 1-3Radiator SupportReplacement(Lower)Removal Procedure1. Remove all related panels andcomponents.2. Restore as much of the dam

1-30 2001 Pontiac AztekRoof OuterReplacementInstallation Procedure1. Drill 8 mm (5/16 in.) plug weldholes as necessary in locationsnoted from the

2001 Pontiac Aztek 1-31Quarter PanelReplacementRemoval Procedure1. Remove all related panels andcomponents.2. Restore as much of the damage aspos

1-32 2001 Pontiac AztekQuarter PanelReplacementInstallation Procedure1. Cut the replacement quarter panelin corresponding locations to fit therema

2001 Pontiac Aztek 1-33Quarter Panel ReplacementInstallation Procedure con't7. Fit the backing plate halfway intothe sectioning joint, clamp

1-34 2001 Pontiac AztekRail Sectioning—RearRemoval ProcedureIMPORTANT: Rear rail sectioning mayrequire replacement of the rear floor panel.1. Remo

2001 Pontiac Aztek 1-35Rail Sectioning—RearInstallation Procedure1. Mark the cut location on the servicerail by measuring 5 mm (1/4 in.)from the

1-36 2001 Pontiac AztekRail Sectioning—RearInstallation Procedure con’tIMPORTANT: In any area damagedbeyond recognition, space plug weldholes eve

2001 Pontiac Aztek 1-37Rail Sectioning—RearInstallation Procedure con’t13. To create a solid weld withminimum heat distortion, make 25mm (1 in.)

1-38 2001 Pontiac AztekFloor PanelReplacementRemoval Procedure1. Remove all related panels andcomponents.2. Restore as much of the damage aspossib

2001 Pontiac Aztek 1-39Floor Panel ReplacementRemoval Procedure con’t7. Locate and drill out all factorywelds. Note the number andlocation of the

1-4 2001 Pontiac AztekRadiator SupportReplacement(Lower)Installation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldhol

1-40 2001 Pontiac AztekFloor PanelReplacementInstallation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldholes every 4

2001 Pontiac Aztek 1-41Floor Panel ReplacementInstallation Procedure con’tIMPORTANT: Prior to refinishing,refer to publication GM4901M-D-01GM App

1-42 2001 Pontiac AztekPanel Replacement– Rear EndRemoval Procedure1. Remove all related panels andcomponents.2. Restore as much of the damage asp

2001 Pontiac Aztek 1-43Panel Replacement– Rear EndInstallation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldholes e

1-44 2001 Pontiac AztekWheelhouseReplacement –Rear OuterRemoval Procedure1. Remove all related panels andcomponents.2. Restore as much of the dama

2001 Pontiac Aztek 1-45WheelhouseReplacement –Rear OuterInstallation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldh

1-46 2001 Pontiac AztekAztek Plastic Panel Identification233111111111. TPO (Thermoplastic Olefin)2. Xenoy3. Polypropylene Energy Foam

2001 Pontiac Aztek 1-47Aztek Metal Panel Identification1222111113111. TSGS (Two Sided Galvanized Steel)2. UHSS (Ultra High Strength Steel)3. A

1-48 2001 Pontiac Aztek10581052116314569829949441081HEIGHTDATUMLINEWIDTHLENGTHØUVWXYZØCLT911811391122116421007441117113097076880780880180780778911

2001 Pontiac Aztek 1-49SNOPQRØCLCLWIDTHDATUMLINEWIDTHHEIGHTLENGTHØ355 716 687 747 740355 716 687 747 7409251038101985247043320610281159 1181Body

2001 Pontiac Aztek 1-5Rail Replacement(Upper)Removal Procedure1. Remove all related panels andcomponents.2. Restore as much of the damage aspossi

1-50 2001 Pontiac AztekDCLØDATUMLINEDRIVER SIDEHEIGHTWIDTHWIDTHLENGTHØCLABCEFGHIJKLM450542 538259470450432 432 432432 432 432432 432 4324324324324

2001 Pontiac Aztek 1-51905905Frame DimensionsPoint-to-Point

1-6 2001 Pontiac AztekRail Replacement(Upper)Installation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldholes every 40

2001 Pontiac Aztek 1-7WheelhouseReplacement(Front)Removal Procedure1. Remove all related panels andcomponents in the area of thedamaged apron ext

1-8 2001 Pontiac AztekWheelhouseReplacement(Front)Installation ProcedureIMPORTANT: In any area damagedbeyond recognition, space plug weldholes eve

2001 Pontiac Aztek 1-9Rail Sub-AssemblyReplacement (FrontLower)Removal Procedure1. Remove all related panels andcomponents.2. Restore as much of